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| 59:8;*:065 "/,,: (+$*,%)( ))& ++$'"&%$+ 6-
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b & ' b & ' b b & ' b b b & ' b figure 1 (cont'd) -1'02*.- ..+ 11',$+*'1 (.0 *-#- .--'%2.01 ' ! (! %#! $ !#"!#% ! ,, !*-" * * * * * * * * * * figure 1 (end) the insertion tool assemblies listed in figure 1 are used to seat a zpack tinman header assemblies (reference part number 14696601). these header assemblies have eyeofneedle compliant pin contacts to allow solderless pc board installation. reasons for reissue of this instruction sheet are provided in section 8, revision summary. each insertion tool consists of a holder, insert plates (quantity based on number of connector columns), and two dowel pins. some insertion tools also include a special insert plate(s). the dowel pins hold the insert plates in place. see figure 1. the holder provides a surface to accept the force applied by the application tool to seat the header assembly onto the pc board. during seating, the insertion tool sits inside the header assembly and the insert plates prevent the contacts from pushing out of the header assembly. .#0& 3//.02 *4230' &$%! # &"" a pc board support must be used to provide proper support for the pc board and to protect the pc board and header assembly from damage. the board support fixture must be designed for specific needs using the following recommendations: it should be at least 25.4 mm [1 in.] wider than the pc board it should have a flat surface with a cutout of at least 28.5 mm [1.12 in.] deep (to allow adequate clearance for the header assembly) //+*%#2*.- ..+*-) power for the insertion tool must be provided by application tools (with a ram) capable of supplying a downward force of 44.5 n [10 lb] per contact. for available application tools, call product information at the number at the bottom of page 1. # # ! & " " ! ! when setting up equipment to seat the header assembly, pay particular attention to the following: the insertion tool must be matched to the header assembly ! ! ! & ! & " " ! ! ! & ! the insertion tool, header assembly, and application tool ram must be properly aligned before cycling the application tool set the seating height to the dimension shown in figure 2 (application tool shut height will equal the seating height plus the combined thicknesses of the pc board and support fixture). after insertion, a gap of no more than 0.10 mm [.004 in.] between the header assembly standoffs and the pc board is allowed. ! ! ! ! ! ! ! & ! " ! ! ! ! " ! $ %" !$ ! ! ! & ! $' &(!%$ %%" '' # "! ' %& !$ $ %$$ (%&' +$ #1 4!+ (#!/-+*'!. +-,+- /'+* figure 2 ) +$ ,,('! /'+* ++( 0((4 +2* *.#-/'+* ++( +//+)#" +* (++- +$ # "#- ..#) (4 + -" + -" 0,,+-/ '3/0-# +),(' */ '* +*/ !/. *.#-/#" '*/+ +(#. '* + -" *" + -" 0,,+-/ '3/0-# %( +/ /+ ! (# # "#- ..#) (4 ,,('! /'+* ++( &0/ #'%&/ ) 0((4 +2* ## #!/'+* )) '* 3 , ((+2#" # /'*% #'%&/ # "#- ..#) (4 # /#" )) '* ## '%0-# 1. place the pc board on the support fixture. 2. place the header assembly on the pc board so that the contacts are aligned and started into the matching holes in the pc board. 3. orient the insertion tool over the header assembly so that the insert plates face the alignment slots of the header assembly. then lower the insertion tool into the header assembly, until the insertion tool bottoms on the floor of the header assembly. & $ $ " ## ( $ #"$ $ %#$ $$ $ " $ " ## ( " ( $ $ $ $ #"$ $ $$ # $ $$# $ #"$ $ " ## ( " # $ 4. center the insertion tool (with the header assembly) under the ram of the application tool. slowly lower the ram until it just meets the insertion tool. verify alignment of pc board support, pc board, header assembly, and insertion tool. $ $ " #"$ $ " " ## ( ( %" $ #"$ $ # $ " " ( #"$ $ $ " ## ( " ( $ $ $ 5. cycle the application tool to seat the header assembly on the pc board. then retract the ram, and carefully remove the insertion tool by pulling it straight from the header assembly. 6. check the header assembly for proper insertion according to the following: a. the widest section of each compliant pin is inside its intended pc board hole b. the header assembly is seated on the pc board with the seating heightemeasured from the top of the header assembly to the top of the pc boardegiven in figure 2. c. if present, the gap between the standoffs and the pc board is no more than 0.10 mm [.004 in.] " %$ # % $ %# " %$ # & $ $ # % " & " $ " " '$ ' " $ $ "!%" $# $ " ## ( "" $ $ $ the insertion tool is assembled and inspected before shipment. it is recommended that the insertion tool be inspected immediately upon arrival at your facility to ensure that it has not been damaged during shipment and that it conforms to the dimensions provided in figure 3. !") !$( $ $ it is recommended that each operator be made aware of, and responsible for, the following steps of daily maintenance: 1. remove dust, moisture, and contaminants with a clean, soft brush or a lintfree cloth. do not use objects that could damage the insertion tool components. 2. when the insertion tool is not in use, store it in a clean, dry area. /3*24,0/ !00- 33*.'-,*3 +02 % !,/&/ 0//*(4023 ) # +# ! '%#" & #%$#%' #" *2,0),( /31*(4,0/ regular inspections should be performed by quality control personnel. a record of scheduled inspections should remain with the insertion tool or be supplied to personnel responsible for the insertion tool. inspection frequency should be based on amount of use, working conditions, operator training and skill, and established standards. ! customerreplaceable parts are listed in figure 3. a complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary. parts other than those listed should be replaced by tyco electronics to ensure quality and reliability. order replacement parts through your representative, or call 18005265142, or send a facsimile of your purchase order to 7179867605, or write to: customer service (038035) tyco electronics corporation po box 3608 harrisburg pa 171053608 for customer repair service, contact a representative at 18005265136. # " $ revisions to this instruction sheet include: added insertion tool assemblies #! % #* ! " "& %' !' %&' !' "&'!! * ' '% ' #%" % " (' " ) %+ ' % !' #'' 04* "& %' #" ##! #*" %&' !' "&'!! * ' #' #%" % " (' " ) %+ ' % !' #'' 04* % "& %' #" ##! #*" $ ! "& %' !' ! ! " ! 4&/)&2) &/) *5*23* 4&/)&2) &/) *5*23* 4&/)&2) !$ ! 4& / )& 2 ) ! - - - - - - - - - - figure 3 (cont'd) +.&-/(,+ ,,) ..&*#)(&. ',- ! (+"+ ,++&$/,-. " # ! ! /"+%"-% /"+%"-% /"+%"-% /"+%"-% % % % % % % % % % % % % % % % % % % % % % % % % /"+%"-% % % % /"+%"-% /"+%"-% /"+%"-% /"+%"-% /"+%"-% /"+%"-% % % % % % % % % % % % % % % % % % % % % % % % % % % % % % ! ! ! ! ! figure 3 (end) |
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